Fusion is the leader in brazing and soldering automation. We take a process approach to automating your application by combining three key ingredients: Paste Filler Metals, Dispensing Equipment, and Automatic Machines. Paste Filler Metals permit single-step application of filler metal and flux to the assembly. Several hundred paste varieties are manufactured at our Willoughby, Ohio headquarters near Cleveland. Feasibility testing of new applications also takes place here, supported by our Technical Services Group, which provides input on the chemical and metallurgical aspects of parts joining. Fixed station and rotary indexing machines are designed and built from 60 to 2,000 parts per hour. The Fusion Process allows our customers to place "Total Responsibility" for their brazing and soldering needs with one reliable source. Fusion Systems Group, a separate Fusion entity, builds turnkey production machines for assembly, material handling, welding, robotic dispensing, etc.
Fusion Paste Brazing & Soldering Alloys contain finely atomized filler metal, a fluxing agent, and a paste-like binder. Each of these components has a unique function to perform when blended into a Fusion Paste Alloy. All pastes are designed to be automatically dispensed to control costs and yield superior part joint quality.
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The Fusion Systems Group was formed in response to the demand for other types of custom automation systems -even applications outside metalworking industries. We now build many types of machines - simple or complex - engineered to your specifications and part rate requirements.
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The first step under Fusion's Contract Brazing/Soldering Program is to join sample parts on a lab basis. These sample parts are then submitted to you with a per piece cost based on production runs per week or month. Typically, parts are run in lots of 1,000, 5,000, 10,000, and 15,000 plus. Generally, the higher the production run, the lower the cost per part.
The technology behind Fusion automatic brazing and soldering machines is substantial, the approach is a simple one. In most cases, one operator loads and unloads the parts. The application of filler metal and flux, along with heating and cooling is handled by the machine. Joint quality is virtually guaranteed, due to the elimination of human error. Material costs are controlled, since filler metal and flux are applied automatically—in just the right amount. Labor costs become almost insignificant, as one operator turns out hundreds of brazed or soldered assemblies each hour.
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Dispens-a-Flux is a homogeneous mixture that is non-separating, non-caking, and does not require constant heat and recirculation. These fluxes are specially formulated to be dispensed automatically through Fusion Applicator Systems, ensuring accurate, repeatable deposits.
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Fusion manufactures non-ferrous metal powders, custom alloyed to your specifications. Backed by 75 years of metallurgical expertise, powders are produced using inert gas atomization, yielding uniform, rounded particles. Each production heat is tailored to meet customer needs for analysis, density, and other criteria.
Fusion is your “one stop shopping” source for all your filler metal needs: Preforms, Rings, Wire, Rod, Strip, and Paste. Solid filler metals are ideal for…
